January 14, 2014 Volume 10 Issue 02

Motion Control News & Products

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Overhung load adaptors provide load support and contamination protection

Overhung load adaptors (OHLA) provide both overhung radial and axial load support to protect electrified mobile equipment motors from heavy application loads, extending the lifetime of the motor and alleviating the cost of downtime both from maintenance costs and loss of production. They seal out dirt, grime, and other contaminants too. Zero-Max OHLAs are available in an extensive offering of standard models (including Extra-Duty options) for typical applications or customized designs.
Learn more.


Why choose electric for linear actuators?

Tolomatic has been delivering a new type of linear motion technology that is giving hydraulics a run for its money. Learn the benefits of electric linear motion systems, the iceberg principle showing total cost of ownership, critical parameters of sizing, and conversion tips.
Get this informative e-book. (No registration required)


New AC hypoid inverter-duty gearmotors

Bodine Electric Company introduces 12 new AC inverter-duty hypoid hollow shaft gearmotors. These type 42R-25H2 and 42R-30H3 drives combine an all-new AC inverter-duty, 230/460-VAC motor with two hypoid gearheads. When used with an AC inverter (VFD) control, these units deliver maintenance-free and reliable high-torque output. They are ideal for conveyors, gates, packaging, and other industrial automation equipment that demands both high torque and low power consumption from the driving gearmotor.
Learn more.


Next-gen warehouse automation: Siemens, Universal Robots, and Zivid partner up

Universal Robots, Siemens, and Zivid have created a new solution combining UR's cobot arms with Siemens' SIMATIC Robot Pick AI software and Zivid's 3D sensors to create a deep-learning picking solution for warehouse automation and intra-logistics fulfillment. It works regardless of object shape, size, opacity, or transparency and is a significant leap in solving the complex challenges faced by the logistics and e-commerce sectors.
Read the full article.


Innovative DuoDrive gear and motor unit is UL/CSA certified

The DuoDrive integrated gear unit and motor from NORD DRIVE-SYSTEMS is a compact, high-efficiency solution engineered for users in the fields of intralogistics, pharmaceutical, and the food and beverage industries. This drive combines a IE5+ synchronous motor and single-stage helical gear unit into one compact housing with a smooth, easy-to-clean surface. It has a system efficiency up to 92% and is available in two case sizes with a power range of 0.5 to 4.0 hp.
Learn more.


BLDC flat motor with high output torque and speed reduction

Portescap's 60ECF brushless DC slotted flat motor is the newest frame size to join its flat motor portfolio. This 60-mm BLDC motor features a 38.2-mm body length and an outer-rotor slotted configuration with an open-body design, allowing it to deliver improved heat management in a compact package. Combined with Portescap gearheads, it delivers extremely high output torque and speed reduction. Available in both sensored and sensorless options. A great choice for applications such as electric grippers and exoskeletons, eVTOLs, and surgical robots.
Learn more and view all the specs.


Application story: Complete gearbox and coupling assembly for actuator system

Learn how GAM engineers not only sized and selected the appropriate gear reducers and couplings required to drive two ball screws in unison using a single motor, but how they also designed the mounting adapters necessary to complete the system. One-stop shopping eliminated unnecessary components and resulted in a 15% reduction in system cost.
Read this informative GAM blog.


Next-gen motor for pump and fan applications

The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.


Telescoping linear actuators for space-constrained applications

Rollon's new TLS telescoping linear actuators enable long stroke lengths with minimal closed lengths, which is especially good for applications with minimal vertical clearance. These actuators integrate seamlessly into multi-axis systems and are available in two- or three-stage versions. Equipped with a built-in automated lubrication system, the TLS Series features a synchronized drive system, requiring only a single motor to achieve motion. Four sizes (100, 230, 280, and 360) with up to 3,000-mm stroke length.
Learn more.


Competitively priced long-stroke parallel gripper

The DHPL from Festo is a new generation of pneumatic long-stroke grippers that offers a host of advantages for high-load and high-torque applications. It is interchangeable with competitive long-stroke grippers and provides the added benefits of lighter weight, higher precision, and no maintenance. It is ideal for gripping larger items, including stacking boxes, gripping shaped parts, and keeping bags open. It has high repetition accuracy due to three rugged guide rods and a rack-and-pinion design.
Learn more.


Extend your range of motion: Controllers for mini motors

FAULHABER has added another extremely compact Motion Controller without housing to its product range. The new MC3603 controller is ideal for integration in equipment manufacturing and medical tech applications. With 36 V and 3 A (peak current 9 A), it covers the power range up to 100 W and is suitable for DC motors with encoder, brushless drives, or linear motors.
Learn more.


When is a frameless brushless DC motor the right choice?

Frameless BLDC motors fit easily into small, compact machines that require high precision, high torque, and high efficiency, such as robotic applications where a mix of low weight and inertia is critical. Learn from the experts at SDP/SI how these motors can replace heavier, less efficient hydraulic components by decreasing operating and maintenance costs. These motors are also more environmentally friendly than others.
View the video.


Tiny and smart: Step motor with closed-loop control

Nanotec's new PD1-C step motor features an integrated controller and absolute encoder with closed-loop control. With a flange size of merely 28 mm (NEMA 11), this compact motor reaches a max holding torque of 18 Ncm and a peak current of 3 A. Three motor versions are available: IP20 protection, IP65 protection, and a motor with open housing that can be modified with custom connectors. Ideal for applications with space constraints, effectively reducing both wiring complexity and installation costs.
Learn more.


Closed loop steppers drive new motion control applications

According to the motion experts at Performance Motion Devices, when it comes to step motors, the drive technique called closed loop stepper is making everything old new again and driving a burst of interest in the use of two-phase step motors. It's "winning back machine designers who may have relegated step motors to the category of low cost but low performance."
Read this informative Performance Motion Devices article.


Intelligent compact drives with extended fieldbus options

The intelligent PD6 compact drives from Nanotec are now available with Profinet and EtherNet/IP. They combine motor, controller, and encoder in a space-saving package. With its 80-mm flange and a rated power of 942 W, the PD6-EB is the most powerful brushless DC motor of this product family. The stepper motor version has an 86-mm flange (NEMA 34) and a holding torque up to 10 Nm. Features include acceleration feed forward and jerk-limited ramps. Reduced installation time and wiring make the PD6 series a highly profitable choice for machine tools, packaging machines, or conveyor belts.
Learn more.


Thirty-nine vehicles meet tougher criteria to earn 2014 safety awards from IIHS

Twenty-two vehicles earn the Insurance Institute for Highway Safety's highest safety award for 2014, TOP SAFETY PICK+, thanks to a high level of protection in crashes and the availability of front crash prevention technology to avoid many collisions in the first place. An additional 17 earn TOP SAFETY PICK by meeting the crashworthiness criteria alone.

IIHS is using new criteria for the awards this year. TOP SAFETY PICK requires good performance in the Institute's moderate overlap front, side, roof strength, and head-restraint tests and, for the first time, good or acceptable performance in the small overlap front test introduced in 2012. The same level of performance in those tests, along with at least a basic rating for front crash prevention, is required for the higher accolade, TOP SAFETY PICK+.

"We've made it more difficult for manufacturers this year," says IIHS President Adrian Lund. "Following a gradual phase-in, the small overlap crash is now part of our basic battery of tests, and good or acceptable performance should be part of every vehicle's safety credentials. We also felt it was time to offer extra recognition to manufacturers that are offering a proven crash-avoidance technology."

IIHS has been awarding TOP SAFETY PICK since the 2006 model year and has tightened criteria twice before this year. TOP SAFETY PICK+ was introduced last year to reward automakers that achieved good or acceptable performance in the small overlap test, in which 25 percent of a vehicle's front end on the driver's side strikes a rigid barrier at 40 mph. The test replicates what happens when the front corner of a vehicle collides with another vehicle or an object like a tree or utility pole.

With the small overlap test now incorporated into the basic TOP SAFETY PICK criteria, IIHS is using the TOP SAFETY PICK+ designation to reward manufacturers that provide the next level of safety. This year, that means vehicles that not only protect their occupants in a crash but also have systems that can prevent or mitigate front-to-rear crashes. Front crash prevention, which includes both warning systems and automatic braking, is intended to help inattentive drivers avoid rear-ending a stopped or slower-moving vehicle in front of them.

IIHS began rating front crash prevention systems earlier this year after research by its affiliate, the Highway Loss Data Institute, showed that forward collision warning and automatic braking systems are reducing crashes. Vehicles can earn basic, advanced, or superior ratings for systems offered as standard or optional equipment. A vehicle with a forward collision warning system that meets performance criteria set by the National Highway Traffic Safety Administration automatically qualifies for a basic rating. Additional points are awarded for autobrake, based on performance in IIHS track tests at 12 mph and 25 mph.

Front crash prevention systems have been spreading quickly through the vehicle fleet. As a result, there are more 2014 TOP SAFETY PICK+ winners than regular TOP SAFETY PICK winners.

"Consumers who want both crash prevention technology and the latest in occupant protection have a fair number of vehicles to choose from," Lund says. "We hope manufacturers will continue to incorporate front crash prevention, developing more robust systems and adding them to more trim levels or, better yet, making them standard equipment."

The front crash prevention features of the TOP SAFETY PICK+ winners run the gamut from basic warning systems, such as those offered on the Ford Fusion, Lincoln MKZ, and Honda's four winners, to Subaru's EyeSight warning and autobrake system. EyeSight avoids a collision in tests at both 12 mph and 25 mph and is available on the Forester, Legacy, and Outback.

Most of the TOP SAFETY PICK+ winners qualify for the award only when equipped with optional front crash prevention systems. When those vehicles aren't equipped with the features, they still meet the regular TOP SAFETY PICK criteria. The Volvo S60, S80, and XC60 and the Honda Civic hybrid earn TOP SAFETY PICK+ on the basis of standard equipment.

The 2014 TOP SAFETY PICK+ winners include eight models that didn't earn the award in 2013. Among them are fully redesigned models, including the Acura MDX and RLX, Infiniti Q50, Mazda 3, and Toyota Highlander. Among TOP SAFETY PICK winners, the Chevrolet Spark minicar is a new model.

Some winners that did not undergo a full redesign were modified to improve small overlap performance. This includes the popular Toyota Camry, which now qualifies for TOP SAFETY PICK. The 2012-13 Camry models were rated poor for protection in a small overlap front crash, but the 2014 model earns an acceptable rating. The Toyota Prius and the Mazda CX-5 also were tweaked and now earn TOP SAFETY PICK+. Changes to these vehicles and some others were made after the 2014 model year started. See the list of winners for manufacture dates.

The Volvo S80, a large luxury car, is new to the TOP SAFETY PICK+ list because it hadn't been previously tested for small overlap performance. However, it has had the same basic design since 2007, so its good small overlap result applies to earlier models as well.

Honda/Acura has the most winners of any automaker, with six models earning TOP SAFETY PICK+ and two earning TOP SAFETY PICK.

With the changes to the criteria, the number of TOP SAFETY PICK+ and TOP SAFETY PICK winners falls from a combined 130 at the time of the initial announcement of 2013 winners to 39 for 2014. Vehicles that have fallen off the list have less-than-acceptable ratings for small overlap protection or they haven't been tested yet. All models that made it to the 2013 winners' circle continue to offer a high level of protection in four main crash types: moderate overlap front, side, rollover, and rear.

2014 IIHS Top Safety Pick +
Small cars
Honda Civic 4-door
Mazda 3 built after October 2013
Toyota Prius built after November 2013

Midsize moderately priced cars
Ford Fusion
Honda Accord 2-door
Honda Accord 4-door
Mazda 6
Subaru Legacy
Subaru Outback

Midsize luxury/near-luxury cars
Infiniti Q50
Lincoln MKZ
Volvo S60

Large luxury cars
Acura RLX
Volvo S80

Small SUVs
Mazda CX-5 built after October 2013
Mitsubishi Outlander
Subaru Forester

Midsize SUV
Toyota Highlander

Midsize luxury SUVs
Acura MDX
Mercedes-Benz M-Class built after August 2013
Volvo XC60

Minivan
Honda Odyssey

* Except for the Volvo S60, S80, and XC60 and the hybrid version of the Honda Civic 4-door, vehicles listed under TOP SAFETY PICK+ qualify for that award only when equipped with optional front crash prevention. Front crash prevention isn't available on nonhybrid versions of the Civic.

2014 IIHS Top Safety Pick
Minicar
Chevrolet Spark

Small cars
Dodge Dart
Ford Focus
Honda Civic 2-door
Hyundai Elantra
Scion tC
Subaru Impreza
Subaru XV Crosstrek

Midsize moderately priced cars
Chrysler 200 4-door
Dodge Avenger
Kia Optima
Nissan Altima
Toyota Camry built after December 2013
Volkswagen Passat

Midsize luxury/near-luxury car
Acura TL

Small SUV
Mitsubushi Outlander Sport

Midsize luxury SUV
Volvo XC90

Source: Insurance Institute for Highway Safety

Published January 2014

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